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The Goal: A Process of Ongoing Improvement

Read Chapter 21 to 40. Answer one of the following 3 questions: 1. After determining that the heat-treat furnaces need to be running all the time, the team discovers that they often are not. To fix this they assign people to stay at the furnaces 24/7, even though they will be idle much of the time. Is this a valid response? Share an example if you have one. 2. What advantages are there to managing production by using the bottleneck resource(s) to determine when to let new WIP into the system? 3. After the plant started using green and red tags, several additional improvements were made to the production system. Near the end of the book the team discovers a new problem occurring as a result of the tags. What principle does this experience teach Alex and his team about constraints? If you can, illustrate the principle from your experience.